Landing gear

[plane41]

With the ac on jacks, main gear doors disconnected and held up with bungee cords. Jack the wheels up while a person watches the main gear strut from behind the ac under aft engine looking forward. . Just when the main gear struts engage the up locks and the up locks are engaged. at this point your doors would normally close and the handle would return to neutral. But if the struts lift off the up locks, this opens the gear door close circuit with is also connected via the hyd pack to the handle return. The question is how much does the strut lift up. Just a little, its a good bet the problem is your up locks. If its a lot, say 1/2 inch, then its a bigger problem. in the gear down position, check each strut for proper seating in saddle. (see rigging and adjusting main gear). Make sure you also check the ac frame where the strut hits when in the up position. Any bends(even minor) allow the strut to lift pass the unlocks.

[rmorris]

Yes, the fluid was serviced until,it came out the overflow.

Will look at ore items and run that jack test where the doors are disconnected (hopefully this week) and report back with findings.

Thanks for the comments and suggestions.

[hharney]

If it was a pressure switch issue using the mule may change the pressure that would normally be seen with the engine driven pump. Make sure the pressure on the mule is correct based on engine pump. With my drill gun at least you eliminate this potential issue by actually using the aircraft system 100%.

[Tom]

I'm thinking it might be an internal leak in one of the actuators, or a weak pump output. The higher flow/pressure of the mule would mask either problem. Try setting the mule at progressivly higher pressures from the lowest setting. You might also want to put a direct reading guage in the system to look at pump pressure.

[rmorris]

Did not have a chance to have the tests suggested by Plane41 above, the mechanic in Ft Lauderdale went to do it - but then told me his jacks wouldn't work. Will try that t-shooting suggestion out in next week or so.

As for mule pressure, we took pressure down on mule to match the service manual numbers and system worked liked a champ.

They then had me check both pumps on the ground as follows:
-start front engine and push handle down, it should kick back up to neutral after pressure builds -- it did
- shut down front engine and start rear engine for same test -- it also passed

The whole system works like a champ on putting the gear down and locking it, which the service manual says is the same pressure.

Leaking actuator sound plausible - any suggestions for how to identify which one (note we did not see any leaks on examination when on the jacks and using the mule). Also, any suggestions for getting one (or all of them) overhauled? Is this something any mechanic can do, or should be sent off? Can they be removed and replacd without jacking up the aircraft?

-Robert

[hew]

I have this exact same problem in my 1970 E model with two pumps.
Did you ever find the problem and the solution?
Here is what happens. Gear goes up, handle stays up, doors remain open. Move handle back to neutral, orange light comes on indicating all up-locks are in. Move handle to up position, doors close, handle drops back to neutral.
When cycling the gear on jacks using an electric drill on the front pump the cycle works perfectly. (pressures are probably lower)
I have readjusted all the up-lock switches & replaced one. No permanent change.
The doors will close (but not 100% reliable) when I overfill the hydraulic oil. Power pack has been serviced, all pressures as per specs.
This suggests to me that the gear is going up past the up-locks (or at least one of them). When the handle is returned to neutral the pressure is released and the gear drops back into the up-locks and completes the electrical circuit.
My solution so far has been to 1. overfill the hydraulic fluid daily. 2. make as a standard procedure, return the handle to neutral then re-cycle up if doors don't close within 5 seconds of gear retraction.
The best investment so far has been a $4 convex mirror attached to the landing light shield and angled so I can see the rear doors and gear during the cycle.